Integration into Experion PKS

Safety Manager™ supports the integration of Safety Manager into Experion™ PKS which unifies Honeywell’s safety controller with its equally reliable Experion platform. The integration is realized through the Safety Manager Universal Safety Interface (USI) via High Speed Ethernet (HSE) on the Fault Tolerant Ethernet (FTE) layer, which is placed in the control processor of the Safety Manager Controller. This USI module makes Safety Manager an integrated part of the Experion architecture, which means that Safety Manager related information can easily be exchanged between Safety Manager and Experion. This allows information to be shared and made available on the Experion Server displays.

Safety Manager integrates the sequence-of-event (SOE) features as supported by Safety Manager into the Experion server. Safety Manager supports SOE for digital inputs and outputs, analog inputs and outputs, and marker points. Each tag name that has been “SOE-enabled” is time-stamped by the Safety Manager controller and reported to the Experion Server, where it is incorporated into the standard Experion Server SOE list which allows for improved search, filter and automated archive functionality. Standard SOE displays are available to view the events as they are reported.

PlantScape Integration

Safety Manager™ supports the integration of Safety Manager into PlantScape, which combines Honeywell’s safety controller with its equally reliable hybrid control system. The integration is realized through the Safety Manager Universal Safety Interface module, which is placed in the control processor of the Safety Manager controller. This dedicated interface module makes Safety Manager an integrated part of the PlantScape system architecture, which means that Safety Manager related information, can easily be exchanged between Safety Manager and PlantScape. This allows information to be shared and made available on the PlantScape server displays.

Safety Manager integrates the sequence-of-event (SOE) features as supported by the Safety Manager controller into the PlantScape system. Safety Manager supports SOE for digital inputs and outputs, analog inputs and outputs, and marker points. Each tag name that has been “SOE-enabled” is time-stamped by Safety Manager and reported to the PlantScape server, where it is incorporated into the standard PlantScape SOE table. Standard SOE displays are available to view the events as they are reported. Safety Manager integration into PlantScape requires PlantScape Release 300 or higher.

Serial Communication with Process Computer Systems

Safety Manager ™ supports the exchange of control program data with process computers via serial communication links, using the non-proprietary Modbus RTU communication protocol.

The following information can be exchanged:

– analog process data as scanned by SM Controller through its input interfaces

trip settings,

trip status, and

Safety Manager Controller alarm status.

Data written to the Safety manager Controller is available in the Safety Manager control program via digital and numerical input variables, which allow the user to define the conditions of use in the control strategy.

Fire and Gas Safety Solution

Honeywell Safety Manager™ provides an approved Fire and Gas Safety Solution that covers Safety Instrumented System requirements as part of the Mitigation Safety Layer described in the IEC 61508, IEC 61511 and ANSI/ISA S84.01 standards.

Safety Manager fire and gas safety system is designed to detect hazards like fires or gas leakage’s in a fast and accurate way by using connections of a wide range of F&G detector devices. On detection system will perform the appropriate safety actions automatically and will alert about the detected hazard(s) in most efficient way.

Safety Manager supports standard connection of Fire and Gas detector devices of most major F&G field device suppliers. The supported connections are proven in use and/or are fully tested as part of the MVIP test program. For signal handling inside Safety Manager of these connected F&G devices, special function blocks are developed to create an optimum response from these devices. For connection of the devices special interfaces are developed to achieve the optimum connection.

Available interfaces are:

• TSGASH-1624 Fail-safe Gas/Flame detector input FTA with HART interface.

TSFIRE-1624 Fail-safe Fire detector input FTA

In the Safety Manager Guides an approved basic Fire and Gas Safety application is included. This application provides a Fire and Gas Safety Solution that can easily be integrated into Honeywell’s Experion™ PKS, Honeywell’s TotalPlant Solution (TPS) system or into Honeywell’s PlantScape system. The basic application can be developed and adjusted easily to design a project specific Fire and Gas Safety Solution.

The integrated layer of the F&G solution within Experion, TPS or PlantScape contains the integrated alarm listing and safety historian functionality that records all detected alarms, all actions initiated by the F&G Safety system and all actions executed by this system or connected integrated sub-systems. This layer also shows the actual situation of the F&G application by using overall plant displays and various detailed area displays that contain locations and actual status of all connected F&G field detectors.

Dual Modular Redundant (DMR) architecture

Typical applications of a DMR architecture are:

Burner Management System

Batch processing

Machine safety

The Dual Modular Redundant (DMR) architecture provides 1oo2 voting in a nonredundant system. The DMR architecture with 1oo2 voting is based on dualprocessor technology, and is characterized by a high level of self tests, diagnostics and fault tolerance.

The DMR architecture is realized with a non-redundant Controller. A nonredundant architecture contains only one QPP (see Figure 11), which contains a redundant processor with 1oo2 voting between the processors and memory.
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