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Honeywell FC-QPP-0002 V1.0 Quad Processor Pack - Industrial Control Solutions

FC-QPP-0002 PDF Security Manager R120

Integration into Experion PKS

Safety Manager™ supports the integration of Safety Manager into Experion™ PKS which unifies Honeywell’s safety controller with its equally reliable Experion platform. The integration is realized through the Safety Manager Universal Safety Interface (USI) via High Speed Ethernet (HSE) on the Fault Tolerant Ethernet (FTE) layer, which is placed in the control processor of the Safety Manager Controller. This USI module makes Safety Manager an integrated part of the Experion architecture, which means that Safety Manager related information can easily be exchanged between Safety Manager and Experion. This allows information to be shared and made available on the Experion Server displays.

Safety Manager integrates the sequence-of-event (SOE) features as supported by Safety Manager into the Experion server. Safety Manager supports SOE for digital inputs and outputs, analog inputs and outputs, and marker points. Each tag name that has been “SOE-enabled” is time-stamped by the Safety Manager controller and reported to the Experion Server, where it is incorporated into the standard Experion Server SOE list which allows for improved search, filter and automated archive functionality. Standard SOE displays are available to view the events as they are reported.

PlantScape Integration

Safety Manager™ supports the integration of Safety Manager into PlantScape, which combines Honeywell’s safety controller with its equally reliable hybrid control system. The integration is realized through the Safety Manager Universal Safety Interface module, which is placed in the control processor of the Safety Manager controller. This dedicated interface module makes Safety Manager an integrated part of the PlantScape system architecture, which means that Safety Manager related information, can easily be exchanged between Safety Manager and PlantScape. This allows information to be shared and made available on the PlantScape server displays.

Safety Manager integrates the sequence-of-event (SOE) features as supported by the Safety Manager controller into the PlantScape system. Safety Manager supports SOE for digital inputs and outputs, analog inputs and outputs, and marker points. Each tag name that has been “SOE-enabled” is time-stamped by Safety Manager and reported to the PlantScape server, where it is incorporated into the standard PlantScape SOE table. Standard SOE displays are available to view the events as they are reported. Safety Manager integration into PlantScape requires PlantScape Release 300 or higher.

Serial Communication with Process Computer Systems

Safety Manager ™ supports the exchange of control program data with process computers via serial communication links, using the non-proprietary Modbus RTU communication protocol.

The following information can be exchanged:

– analog process data as scanned by SM Controller through its input interfaces

trip settings,

trip status, and

Safety Manager Controller alarm status.

Data written to the Safety manager Controller is available in the Safety Manager control program via digital and numerical input variables, which allow the user to define the conditions of use in the control strategy.

Fire and Gas Safety Solution

Honeywell Safety Manager™ provides an approved Fire and Gas Safety Solution that covers Safety Instrumented System requirements as part of the Mitigation Safety Layer described in the IEC 61508, IEC 61511 and ANSI/ISA S84.01 standards.

Safety Manager fire and gas safety system is designed to detect hazards like fires or gas leakage’s in a fast and accurate way by using connections of a wide range of F&G detector devices. On detection system will perform the appropriate safety actions automatically and will alert about the detected hazard(s) in most efficient way.

Safety Manager supports standard connection of Fire and Gas detector devices of most major F&G field device suppliers. The supported connections are proven in use and/or are fully tested as part of the MVIP test program. For signal handling inside Safety Manager of these connected F&G devices, special function blocks are developed to create an optimum response from these devices. For connection of the devices special interfaces are developed to achieve the optimum connection.

Available interfaces are:

• TSGASH-1624 Fail-safe Gas/Flame detector input FTA with HART interface.

TSFIRE-1624 Fail-safe Fire detector input FTA

In the Safety Manager Guides an approved basic Fire and Gas Safety application is included. This application provides a Fire and Gas Safety Solution that can easily be integrated into Honeywell’s Experion™ PKS, Honeywell’s TotalPlant Solution (TPS) system or into Honeywell’s PlantScape system. The basic application can be developed and adjusted easily to design a project specific Fire and Gas Safety Solution.

The integrated layer of the F&G solution within Experion, TPS or PlantScape contains the integrated alarm listing and safety historian functionality that records all detected alarms, all actions initiated by the F&G Safety system and all actions executed by this system or connected integrated sub-systems. This layer also shows the actual situation of the F&G application by using overall plant displays and various detailed area displays that contain locations and actual status of all connected F&G field detectors.

Dual Modular Redundant (DMR) architecture

Typical applications of a DMR architecture are:

Burner Management System

Batch processing

Machine safety

The Dual Modular Redundant (DMR) architecture provides 1oo2 voting in a nonredundant system. The DMR architecture with 1oo2 voting is based on dualprocessor technology, and is characterized by a high level of self tests, diagnostics and fault tolerance.

The DMR architecture is realized with a non-redundant Controller. A nonredundant architecture contains only one QPP (see Figure 11), which contains a redundant processor with 1oo2 voting between the processors and memory.
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Bently Nevada 3500/01-01 - Advanced Industrial Automation Solution

3500/22M TRANSIENT DATA INTERFACE

Description

The 3500/22M Transient Data Interface (TDI) is the interface between the 3500 monitoring system and compatible software (System 1 Condition Monitoring and Diagnostic software and 3500 System Configuration software). The TDI combines the function of a 3500/20 Rack Interface Module (RIM) with the data collection capability of a communication processor such as TDXnet.

The TDI resides in the slot adjacent to the power supplies of a 3500 rack. It interfaces with M series monitors (3500/40M, 3500/42M, etc.) to continuously collect steady state and transient dynamic (waveform) data and pass this data through an Ethernet link to the host software. Refer to the Compatibility section at the end of this document for more information.

Static data capture capability is standard with the TDI. However, using an optional Channel Enabling Disk will allow the TDI to capture dynamic and high-resolution transient data as well. The TDI incorporates the communication processor function within the 3500 rack.

Although the TDI provides certain functions common to the entire rack, it is not part of the critical monitoring path and has no effect on the proper, normal operation of the overall monitor system for automatic machinery protection. Every 3500 rack requires one TDI or RIM, which always occupies Slot 1 (next to the power supplies).

I/O Module Signal Common Terminal

Both versions of the TDI I/O Module now include a 2-pin connector for connecting Signal Common to a single point Instrument Ground for the rack. When this is done, the selector switch on the side of the Power Input Module (PIM) must be slid in the direction of the arrow marked “HP” to isolate Signal Common from chassis (safety) ground.

3500 22M Dynamic Data Enabling Disk

This disk enables the number of channels of dynamic data (i.e., the ability to collect waveforms) that the TDI will support. There are two levels of dynamic data. Steady-State points are channels that collect waveform data due either to a software command or to an alarm event, and therefore support current values, scheduled waveform capture, and alarm data capture. Transient points provide all the function of a Steady-State point with the additional capability of waveform collection due to parameter variations such as machine speed.
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EMERSON A6500-RC High Performance Universal Measurement Card

A6500-RC-SYSTEM-RELAY-CARD-EN-9881078

Application

The A6500-RC Relay Card is a component of the AMS 6500 ATG machine protection system. It is a freely programmable microprocessor-controlled module that can be used to do logical combination of binary signals within a AMS 6500 ATG system. When connected to an A6500-xR System Rack, the measurement cards provide and connect their logical outputs (COK, Alert, and Danger) automatically to the A6500-RC inputs through the backplane of the System Rack.

The A6500-RC captures the signals to logically combine them and provide the results through relay outputs. The A6500-RC is intended to be used in an A6500-xR System Rack (A6500-SR, A6500-RR, or A6500-FR) which is equipped with a separate slot for the A6500- RC.

The A6500-RC Relay Card is equipped with 66 digital, galvanically separated input channels (24 V logic), 16 output relays, one green system status LED and 16 yellow relay status LEDs on the monitor front to indicate the output relay statuses. All 66 input channels can be used separately and can thus be combined with each other individually. The 16 output relay channels are designed as single-pole switchover contacts (SPDT).

Connection of external digital signals is possible if using an A6500-RR system rack or an A6500-FR system rack. The A6500-RC card is not mandatory for the operation of an AMS 6500 ATG.

In conjunction with the A6500-CC Com Card status data of the A6500-RC can be provided through Modbus RTU, Modbus TCP/IP and OPC UA. As the Relay Card is designed for use with A6500-xR System Racks , generally a Com Card is required for configuration purposes.

Design

The A6500-RC Relay Card is designed as a double-standard Euro card (100 mm x 160 mm). The mechanical dimensions of the card match the dimensions of corresponding A6500-xR System Racks exactly. The front plate dimension of the A6500-RC is 3RU height and 10HP width. As the A6500-RC is manufactured in sandwich board design, the main board is equipped with a 96-pole terminal connector and the relay board is equipped with a 48- pole terminal connector (IEC 60603-2, F 48 M) to connect the respective backplane slot. Figure 3-1 shows the side view of the Relay Card.

Installation

For installation and mounting of the A6500-RC into an A6500-xR System Rack the relay output terminals and wiring are described in the operation manual of the A6500-xR System Racks. The Relay Card can be only installed in the double slot 12 (12.1 and 12.2) of the A6500-SR System Rack or in the double slots 10 (10.1 and 10.2) and 11 (11.1 and 11.2) of the A6500-RR System Rack.

General configuration procedure

The configuration can be performed offline, that means without connection to the card or online with a connection to the card. In any case, the configuration has to be loaded into the card. The A6500-CC Com Card is required for the configuration procedure. See Com Card operating manual for details.

Requirements:

A6500-CC Com Card (only online configuration)

A6500-RC Relay Card installed in an A6500-xR System Rack (only online configuration)

Power supply (only online configuration)

USB cable with Type-A and Type-B plug or Ethernet cable (only online configuration)

AMS Machine Studio (configuration software)

PC or laptop with Microsoft Windows 10

These buttons are available when a Module page is selected from the list of configuration pages. Use the Editor and Online buttons to toggle between the editor view and the online view. The button of the selected view is highlighted.

Editor In the editor view, configure logics as described in Module 1 to Module 32

Online In the online view, check the configured logics already stored in the A6500-RC. The online view requires an online connection to the A6500-RC card and no changes in any Module. To ensure that the shown configuration is the configuration stored in the A6500-RC card click Reload (see Reload).

Note

To check a changed Module, send the configuration with the changes to the A6500-RC before.

It is not possible to make any changes to the configuration in the online view except to Basic. Switch back to the editor view to change logics.

Simulate input signals to see if the created logic reacts as expected. How to simulate input signals is described in Functional check.

Elements are colored based on their logic state:

Elements that are logic 1 are colored red

Elements that are logic 0 are colored blue.

Current timer values are colored green.

The logic state is also shown with 1 or 0 at the input and output of each element. See Figure 6-18.

The online view requires a stable connection between AMS Machine Studio and the A6500-RC card, otherwise the logic values cannot be displayed. A disturbed connection is indicated with the note shown in Figure 6-19.
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GE Measurement & Control 3500/15 Power Supply Product Datasheet Bently Nevada* Asset Condition Monitoring

Description

The 3500/15 Power Supply is a half-height module and must be installed in designated slots on the left side of the rack. The 3500 rack can contain one ortwo power supplies with any combinations of AC and DC. Either supply can power a fullrack.

When two power supplies are installed in a rack, the one in the lower slot acts as the primary supply, and the otherin the upper slot acts as the backup supply. If installed, the second supply is the backup forthe primary one.

Removing orinserting either power supply module does not disrupt operation of the rack as long as a second power supply is installed.

The 3500/15 Power Supply accepts a wide range of input voltages and converts them to voltages acceptable for use by other 3500 modules. The following power supplies are available with the 3500 Series Machinery Protection System:

Legacy AC Power

Lniversal AC Power

High Voltage DC Power Supply

Low Voltage DC Power Supply
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Bently Nevada Machinery Condition Monitoring 3500 Manuals and Datasheets Datasheet

Description

The 3500 Series Machinery Protection System is shippedwith a DVD, Part Number BENTLY_MANUALS. The Bently Nevada DVD contains manuals and datasheets in all available anguages. n Manuals provide instructions to install, operate and

maintain the 3500 Series Machinery Protection System. n Datasheets provide specifications and ordering information. n PDF versions of datasheets are also available at Bently Nevada Tech Support.
Available Documents
The following table lists available documents on the Bently Nevada DVD. You can search for a document using its number or description.

Bently Nevada Machinery Condition Monitoring 3500/45 Position Monitor Datasheet 

Description

The 3500/45 Position Monitor is a 4-channel instrument that accepts input from proximity transducers, Rotary Position Transducers (RPTs), DC Linear Variable Differential Transformers (DC LVDTs), AC Linear Variable Differential Transformers (AC LVDTs), and rotary potentiometers. The monitor conditions the input and compares the conditioned signals with user-programmable alarms.

You can program each channel using the 3500 Rack

Configuration Software to perform the following functions:

Axial (thrust) Position

Differential ExpansionBently Nevada 3500/70M, Precision Velocity Monitor, Industrial Automation Module

Standard Single Ramp Differential Expansion

Non-standard Single Ramp Differential Expansion

Dual Ramp Differential Expansion

Complementary Differential Expansion

Case Expansion

Valve Position

The primary purpose of the 3500/45 Position Monitor is to provide the following:

Machinery protection by continuously

comparing monitored parameters

against configured alarm setpoints to

drive alarms

Essential machine information for

operations and maintenance personnel

Each channel, depending on configuration,

typically conditions its input signal to generate

various parameters called measured

variables. You can establish alert setpoints for

each active measured variable and danger

setpoints for any two of the active measured

variables.1. Front View of 3500/45 Position Monitor
2. Status LEDs
3. Buffered Transducer Outputs
4. Rear Views of I/O Modules with Proximitors, Rotary Position Tranducers or DC LVDTs.
5. Position I/O Module, Internal Termination, for Use with Proximitors, Rotary Position Transducers, or DC LVDTs
6. Position I/O Module, External Termination, for Use with Proximitors, Rotary Position Transducers, or DC LVDTs
7. Position I/O Module, TMR Discrete, External Termination, for Use with Proximitors or DC LVDTs
8. Prox/Seismic I/O Module, TMR Bussed, External Termination for Use with Proximitors
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